CableSim

High-Fidelity EM Simulation for Complex Wire Harnesses

 A dedicated solution for the high-fidelity simulation of complex cable harnesses, from shielding effectiveness to indirect coupling, fully integrated within your 3D environments.

Why CableSim ?

In aerospace, automotive, and defense systems, cable harnesses are the primary vectors for electromagnetic interference (EMI). CableSim allows you to accurately simulate propagation, crosstalk, and immunity within massive 3D structures. By combining Multi-conductor Transmission Line (MTL) theory with Axessim’s full-wave 3D solvers, it bridges the gap between signal integrity and environmental EM analysis.

Data Import and Integration

Large and complex cable harness description capability

Importing the 3D mechanical geometry of the cable harness

Importing cable harness electrical description (industrial format, tabulated format based on Excel)

Dedicated and optimized cable harness editors (schematic editor, 3D editor, etc.)

Cross-Section Parameter

Realistic bundle segment cross section generation and visualisation

Calculating the key electromagnetic parameters (e.g., per-unit-length inductance (L), capacitance (C), resistance (R), and conductance (G)) for each cable segment based on the wire arrangement, insulation, shielding, and proximity to ground planes

Hybrid Simulation

Configuring the simulation to handle complex scenarios where cable harnesses interact with larger 3D structures

CableSim manages with MaxSim the seamless coupling between the cable harness solver and the main 3D FDTD solver

Analysis and correction of wiring data

Reconciliation between schematic (2D) and geometric (3D) data

Validation framework : A validation framework of harness description based upon a rule engine : verification on electrical & connectivity, geometric & physical check

Technology database

Cable materials database

Extensive library of cable technologies

Flexible new types creation process thanks to an unlimited hierarchical model

Electromagnetics simulation

Transformation for reliable Multiconductor Transmission Line  Network (MTLN) simulations

Automated Harness Segmentation: Automatically dividing the complex 3D harness path into sequential transmission line elements (MTL) that the solver can use

Visualization parameters

Conducted outputs (voltage, currents, power, …) on localized probes or along parts of the harness

Radiation patterns

Advance parametric study features

Source and Component Assignment

Definition of Excitation and Termination: Assigning the signal sources (plane waves, local voltage or current generators).

Lumped Component Definition: Defining and placing lumped components (e.g., filters, connectors, term

MILO is a software developed in cooperation with ONERA.

HPC MTLN solver

MILO, a  fast and accurate transmission line solver in time and frequency domains  :

Simulation engines : FDTD for MTLN (time domain), BLT for MTLN (frequency domain), MNA and SV engines for linear electrical circuits;

Cosimulation with 3D Temsi-FD solver in order to take into account the cable harness in its physical environment

HPC compatible : Intensive computation with Open-MP and MPI parallelism.

Preview of results

Pre-visualize your data with a full set of plots allowing a quick and easy analysis before doing any post processing in Kawa software : 

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Real and complex curves

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Polar views

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Histograms

The CableSim Advantage

    Massive Time Savings:

    Avoid the impossible task of “full 3D” modeling for every individual wire in a multi-meter harness.

    Unmatched Accuracy:

    Algorithms validated against laboratory tests on real-world, complex cable configurations.

    Seamless Ecosystem:

    Fully integrated with Maxsim for 3D modeling and Kawa for advanced post-processing of induced currents and voltages.

    Do you have any question about our services?

    If you need more informationsContact us!